801189801126Mixed air: initialization fault

Cold air from one side? Fix the flap, not the whole heater box.

DIY repair kits for the known heater-flap fault in MINI (2014–2021) and BMW (2016–2021). Fitted through the footwell trim – no dashboard removal.

  • 400+ kits sold
  • Step-by-step guide included
  • Ships from Denmark
Heater Fix DIY repair kit for the BMW and MINI heater flap
Heater Fix DIY repair kit for the BMW and MINI heater flap
Heater Fix DIY repair kit for the BMW and MINI heater flap
Step 1 · Diagnose

Which fix do you need?

Remove the flap actuator (two screws) behind the footwell trim and turn the shaft gently by hand. How far it turns tells you what is broken.

Most commonShaft stops at its end positions

Broken stops

The plastic end stops inside the heater box have cracked, so the actuator fails its calibration and gives up – usually leaving one side stuck on full cold or full hot.

View Heater Fix Kit
Less commonShaft turns more than 70°

Broken shaft

The shaft has snapped and no longer moves the mixing flap. You drill an access hole with our guide and fit a new shaft and stop insert.

Right-hand side only for now – contact us about the left-hand side.

View Broken Shaft Kit

The dealer replaces the whole heater box. You don’t have to.

Dealer repair
  • New heater unit (per BMW/MINI service bulletin)
  • Dashboard has to come out
  • Owners on forums report bills of £2,000+
Heater Fix
  • Kits from 300 kr
  • Fitted through the footwell trim
  • Basic hand tools, plus a diagnostic tool to clear fault codes
Compatibility

Does it fit my car?

These are the models listed in the official BMW and MINI service bulletins for this fault.

MINI

SI M64 02 21
  • Cooper2014–2021
  • Cooper S2014–2017, 2019–2021
  • Cooper SE2021
  • Clubman2017
  • John Cooper Works2018, 2021

BMW

SI B64 06 21
  • i3, i3s (incl. Range Extender)2016–2021
  • 228i / M235i Gran Coupe xDrive2016–2021
  • X1 sDrive28i / xDrive28i2016–2021
  • X2 sDrive28i / xDrive28i / M35i2016–2021
Step 2 · Shop

All kits and tools

For broken stops

Stop Repair Kit – right side

The budget option when only the right-hand side is affected.

300 kr

For a broken shaft

Right-hand side · needs a 29 mm (1 1/8") hole saw
Broken Shaft Kit – without hole saw

Drill guide, shaft and stop insert. Buy the hole saw locally and save on shipping.

575 kr
Broken Shaft – parts only

Replacement shaft and stop insert, for when you already have the drill guide and hole saw.

500 kr

Tools

Drill guide + 29 mm hole saw · tools only, no repair parts195 kr
Hole saw 29 mm (1 1/8") · tip: buy it locally to save shipping120 kr
Drill guide · hole saw not included75 kr
Step 3 · Repair

How the stops repair works

Read the full repair guide →
  1. Remove trim and actuator
    01 Remove trim and actuator Ignition off. Unplug the actuator and remove its two screws.
  2. Check the shaft
    02 Check the shaft Turn it by hand and note the position for the temperature you want.
  3. Fit the reinforced stops
    03 Fit the reinforced stops Mount the new stops from the kit on the heater box.
  4. Refit and clear codes
    04 Refit and clear codes Refit the actuator with the longer screws, then clear the fault codes with a diagnostic tool.

Questions

Is this an official BMW / MINI part?

No. Heater Fix is an independent aftermarket repair. BMW and MINI know about the fault (service bulletins SI M64 02 21 and SI B64 06 21), but their fix is replacing the complete heater unit.

Left or right side – which kit do I need?

The Heater Fix Kit works on both sides (parts marked L and R). The Stop Repair Kit and the Broken Shaft kits are for the right-hand side. Contact me for Left-hand side broken shaft.

How do I know if the stops or the shaft is broken?

Remove the actuator and turn the shaft by hand. If it stops at its end positions, the stops are the problem. If it turns more than 70°, the shaft is broken.

What tools do I need?

Basic hand tools to remove the trim and actuator, and a diagnostic tool to clear the fault codes afterwards. The broken shaft repair also needs a drill and a 29 mm (1 1/8") hole saw.

How fast do you ship?

I normally ship next working day